ThompsonTinkers wrote: ↑Wed Nov 01, 2017 9:00 am
I wonder if you could stash the zero and the dpi adapter in behind the screen. Then have a separate board in the bottom half of the SP for power and buttons. This would certainly leave more room for battery!
Getting at the USB connector and SD card slot on the zero would be tricky. Or just run USB down to the bottom board and have a fancy built in USB switch type thing like Kite’s SAIO boards. Y’know, but split in the middle, using less space overall.
It would still be a challenge. When I do my SP builds with the composite screen, I have to replace components to get the driver board to under 3.5mm in height. To do that with the RPi0 you would need to remove the micro USB and HDMI port.
Then to get the ~20 pins you would need down through the hinge, you'd likely need to use a fine-pitched ribbon cable to get it to fit, a bundle of wires might be too bulky. And passing USB through a cable like that can be tricky, since you're no longer controlling the impedance of those high speed lines. Would probably be fine, but could be a potential sticking point.
None of these challenges are impossible to overcome, but none of it would be easy!