Im a computer engineering student and have worked on a few electronic projects on the side, huge hobby of mine. Love games, love making things, that why i started with this project.
some of my parts are different and i had a few different ideas but ended up scrapping some of them, here is my part list. I had a lot of stuff scrapped from other electronics or already in my parts bin, but ill list what im using:
Bought:[spoiler="Parts"]GB shell - http://www.ebay.com/itm/181590084104?_t ... EBIDX%3AIT
2x hdmi adapter - http://www.ebay.com/itm/201481328234?_t ... EBIDX%3AIT
Battery Charger/booster - http://www.ebay.com/itm/291644400220?_t ... EBIDX%3AIT
5x audio amplifier - http://www.ebay.com/itm/201574969988?_t ... EBIDX%3AIT
button pcb - http://www.ebay.com/itm/231974209588
micro usb extension - http://www.ebay.com/itm/391349333231?_t ... EBIDX%3AIT
8 button tactile button matrix - http://www.ebay.com/itm/111942968211?_t ... EBIDX%3AIT
2x snes type controllers - http://www.ebay.com/itm/182115879367?_t ... EBIDX%3AIT
clear glass screen protector - https://handheldlegend.com/products/gam ... 9634764355
3.5 inch car monitor - https://www.amazon.com/gp/product/B0045 ... UTF8&psc=1
5200mah battery(updated) - http://www.ebay.com/itm/391465376956?_t ... EBIDX%3AIT[/spoiler]
already owned/ salvaged:[spoiler="Parts"]switch
wires
speaker
battery
leds
volume wheel pot
headphone jack
otg adapter
tactile buttons[/spoiler]
I started a few days ago, used rasps to file out the screen area. I left 4 small lips on each side to hold a screen protector.

close up on the edges

Then i affixed the lcd to the case, got it even and glued it in. Need a screen protecter to cover the silver parts however.



As you can see, i put a yellow jumper cable on the display board. The lcd actually worked out of the box with 5v but i noticed on anything above 45% brightness, the screen would have phasing issues and lines would appear. After i short circuited the 5v, the screen looked much better!
Then i moved on to the ports. Files out the contrast port to fit a full size hdmi. I used the hdmi adapter i listed above. Using an exacto knife, i cut off the surrounding plastic on the adapter. After i did so, i realize the pi was having troubles fitting against the lcd board. woop! I ended up filing some of the plastic around the top and bottom of the adapter to fit it in the port how but i left the side to fill in the blank area.



Then i filed down the usb port. Im using my otg adapter for this. I had to again cut the plastic off around the adapter for it to fit in the port. With the way my pi is positioned, my adapter is just barely too short to make it to the port, so i will be extending the wires a bit so that it will reach. Shouldnt be more than an inch of wiring.
Then i worked on my battery compartment. Im using a replacement battery for an old phone i had. Its 3800 mah Li-ion so should be beefy enough to last me a good few hours. I tested it with my battery charger and it fully charged in around 2 hours, but i will need to do more testing on charge time with different variables. The battery was just slightly too big so i had to remove the battery terminals on the case, as well as file down the ridges and terminal holders.


(also had to cut out this whole at the top of the compartment so the pi would fit corretly.)
I have a bit more done but ill save that for another post when i finish a few more things!